Welding GunManual Electrode DressesAutomatic DresserCutters for ClothesAutomatic Weapon ChangesResource ModulasWelding ModulasAutomatic Nuts Or Bolts Feeder

ROBOT WELDING GUN

SCISSOR & C-GUNS

Resistance welding Gun.

Scissor Gun without transformer
Ref. : G01.11.100.80.80

Resistance welding Gun

C Gun without transformer stroke 40
Ref.: G51.01.00.B

Resistance welding Gun

Scissor Gun
Ref.: GPLF.32.100

Resistance welding Gun

Scissor Gun with equalization cylinder
Ref.: NEWGPLF.32.80

Resistance welding Gun

Robot Scissor Gun
Ref.: G60.36.100.100.50

Resistance welding Gun

Robot Scissor Gun
Ref. : G01.36.100.100.100

Resistance welding Gun

Robot Scissor Gun
Ref. : G02.54.140.100.100

Resistance Welding Gun

Scissor Gun with upper connection, G01 frame
Ref.: G04.36.100.100.100

Scissor Gun with upper connection, G02 frame
Ref.: G04.54.140.100.100

Resistance welding Gun

Robot C Gun
Ref.: G03.36.80.160

Resistance Welding Gun

Arms distance 240 mm. with cylinder diam. 80/100
Arms distance 240 mm. with cylinder diam. 125

ELECTRIC WELDING GUNS

Resistance Welding Gun

Assembling of electric screw jack with belt on gun body G01-G02-G03 using the motor of the customer.

Ref.: G51.01.00.B

Resistance Welding Gun

Electric welding gun wit integrated screw jack.
Assembling of the electric motor Danahuer with integrated air cooled screw jack on gun body G02-G03

Electric welding gun wit integrated screw jack.
Cod.:GPLF.32.100

ROBOT BIG GUNS

Big Welding Electric Guns

Resistance welding Gun.
Robot Big Guns electrically and pneumatically operated A.C.-MFD.C., X e C type

DOUBLE SPOT WELDING GUNS

Resistance Welding Gun

Robot double spot Gun S83.04 S83

Resistance Welding Gun

Manual double spot Gun S83.04

SPECIAL AND PARALLEL GUNS

Special Welding Gun
Parallel welding gun with opposed cylinders and aluminium arms.

Special Welding Gun
Parallel welding gun with opposed cylinders and cupper arms.

Special Welding Gun
Parallel gun with opposed electric welding cylinders

Special Welding Gun
Parallel gun with cartesian modules X,Y,Z,W

MANUAL ELECTRODE DRESSERS

Electrodes Puller

Manual Electrode Dresser

Manual electrode dresser for electrodes up to 16 mm. diam. With cutters type W01. Motor 2000 rpm 250 Watt. It dresses one electrode at a time by manual pressure.

Manual Electrode Dresser

Manual electrode dresser for electrodes up to 16 mm. diam. With cutters type W01. Motor 2000 rpm 250 Watt. It dresses one electrode at a time by manual pressure.

Manual Electrode Dresser

Ravvivatore manuale per elettrodi fino a diam. 16 mm. Con frese tipo W01. Motore 1800 giri 400 Watt. Ravviva un solo elettrodo alla volta con pressione manuale.

Manual Electrode Dresser

Manual electrode dresser for electrodes up to 16 mm. diam. With cutters type W01. Motor 1800 rpm 400 Watt. It dresses one electrode at a time by manual pressure; fitted with manual push lever.

Manual Electrode Dresser

Motor 800 rpm with integrated reducer 375 Watt. It dresses two electrodes under pressure, max force 100 daN. , max. diam. 16 mm. It dresses one electrode at a time by manual pressure, max. diam. 25 mm. It uses cutters type G28…

AUTOMATIC DRESSER

Neumatic dresser
Automatic pneumatic dresser on column equipped with blowing unit and relevant solenoide valve.

Electric dresser
Electric dresser head 550 watt.
Three phase motor 230/400 V 50/60 hz. Four stages integrated speed reducer that guarantees a constant and high torque value. Closed hole for introducing a proximity switch that detects the cutter rotation.

Ravvivatore elettrico
PSpecial electric dresser with blowing unit, proximity switch that detects the cutter rotation, balancing springs and mechanical sensor for checking the robot position.

Electric dresser on column.
Three phase motor 230/400 V 50/60 hz. Four stages integrated speed reducer that guarantees a constant and high torque value. Closed hole for introducing a proximity switch that detects the cutter rotation. Height adjustable column with a base to be fixed by dowels. Head fitted with antivibrations mountings. Removable container for swarf collecting.

Electric dresser
Electric dresser with chip collecting device.

Electric dresser
Electric box for electrode dressing with terminal board for connecting the auxiliaires signals. Main switch, power relay, motor. Connectors for quick connection with the auxiliairies. The dresser must be connected to the robot to make possible its operation.

Electric dresser on rotating base
Rotating vertical electric electrode dresser on column. Three phase motor 230/400 V 50/60 hz. Four stages integrated speed reducer that guarantees a constant and high torque value. Closed hole for introducing a proximity switch that detects the cutter rotation.

Electric dresser on rotating base
Rotating vertical electric electrode dresser on column. Three phase motor 230/400 V 50/60 hz. Four stages integrated speed reducer that guarantees a constant and high torque value. Closed hole for introducing a proximity switch that detects the cutter rotation.

Cutters for Clothes

The experience acquired in various industrial fields has allowed us to develop and test different dressing solutions. We currently manufacture three different types of cutters, not only for our dressers, but for other Companies as well.

One-piece cutter. It mills the sides of the electrode and slightly cleans the flat side. Made into just piece, in hard treated material.

Cutting unit with one cutter. It mills the sides and the contact surface of the electrode. This is a very flexible solution, as it allows to dress different shapes. It consist of a cutter holder and an interchangeable hard metal cutter.

Cutting unit with three cutters. It mills only the sides of the electrode. It consist of a cutter holder and three triangular Sandvick-type cutters in hard metal, easy to be found on the market.

The cutter may also work on just one side; this solution is used in case of a swivel-head electrode. Cutter operation is based on the use of : the electrodes closing force, to determine the cutting depth; the pneumatic or electric power for its rotation. The ideal dressing force is 100 kg even if it is possible to use dressing forces up to 350 kg.

Automatic Weapon Changes for Robot

Gun changer on Robot side

Flange of Gun changer on Robot side with holes for diameter 125 mm.
Cod.: G480

Gun changer on Gun side

Flange of Gun changer on Gun side with holes Iso connection diameter 125 mm.
Cod.: G480

Gun changer magazine

Modular magazine equipped with a mobile pneumatic cover for the protection of the Gun flange.

Welding Cabinet

Welding control to be installed on the side of the robot electric cabinet. Constant current welding control TE 508 for managing the electrode dressing. Water cooled SCR group, max power 75 Kva. Switch with cut-off device, rotating handle and contactor. Cabinet with progressive start, pressure switch, Smc electronic flow switch with variable range. Solenoide valve and twin reducer for switching the dressing pressure, manual valves for stopping water flow. All the signals are wired in a terminal box; connection with the Robot Plc at Customer charge. The cabinet is fitted with power and auxiliaires connectors.

Fluid Panel

Integration of a proportional valve. This is mounted in the fluid cabinet under the electric cabinet. Electropneumatic regulator Smc. Control card of the proportional valve interfaced with the welding control.

Resource Modulas with Opposing Cylinders

Double Cylinder Module

Above pneumatic double stroke, below, electric.
Depth throath 600mm.
Transformer ac 160kva.

Welding Module with 4 Cylinders

Above and below 2 pneumatic double stroke
Depth throath 600mm, transformer ac 180kva

Welding Module with 4 Cylinders

Above 2 pneumatic double stroke, below 2 pneumatic with adjustable stroke.

Depth throath 1300mm
Transformer ac 180kva

Bench Module

Bench module with opposed cylinders, 2 up, 1 down
Depth throath 320mm
Transformer ac 125kva

Bench module with double cylinder

Above pneumatic double stroke, below pneumatic single stroke
Depth throath 320mm
Transformer ac 125kva

Welding Module with 4 Cylinders

All electric servo-controlled
Depth throath 800mm
Transformer ac 90kva

Welding Modulas for Screws and Bolts

  • Rigid electrowelded and machined frame.
  • Modular design for integrating different transformers and cylinders sizes.
  • Mobile upper and lower bracket.
  • Lower arm for carrying the bracket.
  • Monophase transformer Power 125 Kva 10,5 volt.
  • Depth throath at the electrodes 410 mm.
  • Depth throath at the cylinder axis 335 mm.
  • Solid welding head with integrated antirotation system.
  • Main chromed shaft diam.60 mm. , secondary chromed shaft diam. 30 mm.
  • Welding cylinder diam.125 stroke 100 mm. Max force at the electrodes 740 daN. at 6 bar.

All the signals of the module are wired on a connector mounted on a box. The wiring of the transformer is made directly on its primary box.

Pneumatic components from SMC, with solenoide valve and pressure reducer. Water system with multilayer tubes and aluminium collector.

Mechanical flow switch Caleffi.
Power supply 400V 50 Hz
Hood colour RAL 7032, cabinet RAL 7035
Packaging included in wooden boxes and carton on pallet.

Automatic Nuts Or Bolts Feeder

Nuts or bolts feeder for manual or automatic applications.